• Home
  • Categories
    • Modular Plants
    • Heat Transfer
    • Distillation
    • Process Intensification
    • Biogas
    • Chemicals
    • Natural Gas
    • Biodiesel
  • Contact Us

COSTELLO

Chemical Process Engineering

  • Home
  • Categories
    • Modular Plants
    • Heat Transfer
    • Distillation
    • Process Intensification
    • Biogas
    • Chemicals
    • Natural Gas
    • Biodiesel
  • Contact Us
You are here: Home / ChemCad / Simulating a Divided Wall Column with CHEMCAD

Simulating a Divided Wall Column with CHEMCAD

09/08/2017 By R.C. Costello

ChemCad Simulation

ChemCad Simulation of Divided Wall Column

Simulating a Divided Wall Column with various column configurations can be easily achieved when developed within ChemCad. Why would one consider a divided wall column in the first place? Divided wall columns offer savings in capital costs and operating costs but more specifically, energy costs!

Traditionally, if you have n components to separate by distillation then the number of columns required is n-1.  For 3 components 2 columns are required and for 4 components 3 columns are required.

For example; separating benzene, toluene, and xylene there are three ways to do the ChemCad simulation:

Type 1 – Four-column setup (basic concept) SCDS

  • Total 8 units, 12 interconnecting streams.
  • Four (4) columns, two (2) mixers and two (2) splitters.
  • Sequential calculation. Slow convergence.

Type 2 – Two-column setup (4 alternatives) SCDS

  • Total 2 units, 4 interconnecting streams
  • Two columns
  • Sequential calculation
  • Medium convergence

Type 3 – One-column setup

  • Total 1 unit, no interconnecting streams
  • One column
  • Simultaneous calculation
  • Fast convergence

Note that with this ChemCad simulation all three types of simulations lead to the design of one single divided wall column.

Some of the unique hardware for the design of these columns includes:

  1. The splitter that sends refluxed liquid down each side of the divided wall
  2. The divided wall itself
  3. The packing or structured packing sections that are half of a circle for that cross sectional area
  4. The packing or structured packing sections that are a full circle for that cross sectional area
  5. The length of the divided wall and its position inside the column

For this example, the feed and product streams shown here are for option three. They are the same for all three examples. (See below)

Stream Name A,B,C A3 C3 B3
– – Overall – –
Temp °F 215 176.2 291.7 231.2
Pres mmHg 760 760 760 760
Enth MMBtu/h 0.14088 0.094113 -0.00022 0.0498
Vapor mole fraction 0.0395 0 0 0
Molar flow lbmol/h 11.0075 3.8403 2.826 4.3411
Mass flow  lb/h 1000 300 300 400
Std liq  m3/h 0.5158 0.1539 0.1538 0.2081
Std vap 60F m3/h 118.3 41.3 30.4 46.6
Flow rates in lbmol/h
Benzene 3.8405 3.8389 0 0.0017
Toluene 4.3412 0.0014 0.0021 4.3377
O-Xylene 2.8257 0 2.8239 0.0018

 

Call COSTELLO today to activate your FREE 2-week trial offer to use ChemCad!  Need help with a divided wall column project? Call COSTELLO!

Filed Under: ChemCad Tagged With: ChemCad, chemical engineering, computer software, design, Divided Wall Column, drafting, engineering, Process Intensification, Simulation

Recent Posts

  • Factors Affecting Chemical Reactor Design
  • What You Should Know About Batch Distillation
  • Zero-Fouling with the Self-Cleaning Heat Exchanger
  • Empowering Young Women in Chemical Engineering
  • Catalytic Reactor Units for Continuous Hydrogenation and other Exothermic Catalytic Processes

Categories

  • Asphalt (1)
  • Biodiesel (7)
  • Biogas (2)
  • Boilers (1)
  • ChemCad (2)
  • Chemicals (12)
  • Company (1)
  • Compression (1)
  • Distillation (6)
  • Engineering Expertise (5)
  • Extraction (3)
  • Flow Chemistry (1)
  • Gasification (1)
  • Hazards (4)
  • Heat Transfer (5)
  • Hydrocarbon (2)
  • Mini Refineries (1)
  • Modular Plants (32)
  • Natural Gas (1)
  • Press Release (1)
  • Process Intensification (7)
  • Process Safety (2)
  • Pyrolysis (1)
  • Relief (1)

Copyright © 2025 · Costello Custom On Genesis Framework · WordPress · Log in