• Home
  • Categories
    • Modular Plants
    • Heat Transfer
    • Distillation
    • Process Intensification
    • Biogas
    • Chemicals
    • Natural Gas
    • Biodiesel
  • Contact Us

COSTELLO

Chemical Process Engineering

  • Home
  • Categories
    • Modular Plants
    • Heat Transfer
    • Distillation
    • Process Intensification
    • Biogas
    • Chemicals
    • Natural Gas
    • Biodiesel
  • Contact Us
You are here: Home / Modular Plants / Converting Oceanbound Plastics to Hydrocarbon Fuels

Converting Oceanbound Plastics to Hydrocarbon Fuels

11/21/2017 By Michael Dungan

Plastics to Fuel
Plastic Debris in Ocean Water

Oceanbound Plastics a Global Problem

The harsh physics of marine and tidal environments—combined with widely scattered plastic waste—makes open-ocean harvesting inherently unmanageable, high-risk, and low-reward. It delivers almost zero impact on the actual global crisis.
Furthermore, unrelenting exposure to sun, friction, and saltwater rapidly triggers photo-degradation. The polymer disintegrates into microscopic particles and sinks to the ocean floor. There is absolutely no incentive to chase disappearing waste in the deep sea. We must stop the pollution at the source.

Eliminating Oceanbound Plastics

A key to reducing or eliminating oceanbound plastics and waterways of the world over time is to instead invest in the infrastructure of the top polluting countries in order to establish collection and recycling systems that will capture disposed plastic material at the source and handle it responsibly. In other words, move the solution set closer to the front of the pipe where the problem occurs rather than the end of the pipe where the problem must be dealt with repeatedly.

A Plastics to Hydrocarbon Fuel Conversion System

Innovative new technologies such as the Plastics-To-Fuel conversion system manufactured by RES Polyflow can enhance and even accelerate the implementation of plastic waste collection and recycling systems by providing a market for the plastic material that is recovered by manual or mechanical sortation.  Local fuel can be produced from local waste polymer using RES Polyflow’s Plastic-To-Fuel equipment, offering an ongoing economic incentive to local stakeholders as well as enormous social and environmental benefits to the local population where an island nation or coastal community’s waste management practices are established or modernized.

Research conducted by the American Chemistry Council and various public and private sector stakeholders show that 80% of the plastic found in the ocean comes from land sources (the rest is material that is either lost at sea such as commercial fishing nets/tackle or dumped intentionally as litter from boats and ships).  Half of the plastic waste entering the world’s oceans comes from just five developing countries (China, Indonesia, The Philippines, Thailand, and Vietnam). And a recent article published by the Daily Mail U.K. reports that 95% of the plastic pollution that makes its way into the world’s oceans travels through just ten rivers.  Those rivers are the Yangtze, Yellow, Hai He, Pearl, Amur and Mekong in East Asia, the Indus and Ganges Delta in South Asia, and the Niger and Nile in Africa.  From these ten tributaries the fugitive plastic is expelled into the sea where it becomes trapped in an endless spiral of gyres and currents and degrades into smaller and smaller particles until it eventually make its way into the aquatic food chain.

Oceanbound Plastics
The Five Major Ocean Gyres Where Plastics Concentrate

A systemic approach to this modern day challenge is long overdue.  Leakage of waste into waterways and oceanbound plastics can be stemmed with new investment in modern infrastructure that allows innovation to blossom.  The Plastics-To-Fuel solution developed by RES Polyflow provides a unique opportunity to create value for communities and regions across the globe that take on the grand challenge of managing their solid waste more effectively.

Let COSTELLO work with you to design and build a Plastics-To-Fuel modular plant utilizing the RES Polyflow technology that meets your quality requirements, schedule and budget.

Filed Under: Modular Plants Tagged With: chemical plant, engineering solutions, plastic, plastics, Process Intensification

About Michael Dungan

Michael Dungan joined the RES Polyflow business team in 2012 after serving the organization as an advisor and board member for six years. In his current role as Director of Sales and Marketing, Michael is responsible for sourcing and securing raw materials for RES Polyflow facilities and developing licensing opportunities for the RES Polyflow technology. Prior to his service with RES Polyflow, Michael served in a variety of senior management roles in the NE Ohio non-profit and for-profit sector and co-founded several start-ups including the award winning nationwide community reuse project ZeroLandfill™. Michael is the past Chair of the Plastics-To-Fuel and Petrochemistry Alliance based in Washington DC. He is a graduate of Youngstown State University.

Recent Posts

  • Internships at Costello to Empower Young Women in Chemical Engineering
  • Producing Polymers with the Holl Reactor
  • Cleanup of Waste Plastics in the Ocean Gyres
  • Navigating Chemical Process Regulations: A Comprehensive Guide
  • Current State of Chemical Engineering

Categories

  • Asphalt (1)
  • Biodiesel (7)
  • Biofuel (1)
  • Biogas (2)
  • Boilers (1)
  • ChemCad (2)
  • Chemicals (16)
  • Company (1)
  • Compression (1)
  • Distillation (7)
  • Engineering Expertise (6)
  • Extraction (3)
  • Flow Chemistry (1)
  • Gasification (1)
  • Hazards (4)
  • Heat Transfer (5)
  • Hydrocarbon (2)
  • Mini Refineries (1)
  • Modular Plants (37)
  • Natural Gas (3)
  • Press Release (1)
  • Process Intensification (7)
  • Process Safety (2)
  • Pyrolysis (1)
  • Relief (1)
  • Skid-Mounted (1)

Copyright © 2026 · Costello Custom On Genesis Framework · WordPress · Log in